Sach Bio Power | Business

Our Plant

State-of-the-Art Manufacturing Plant

Our modern facility combines advanced technology with sustainable practices to produce premium biomass pellets with consistent quality, high throughput, and minimal environmental footprint.

Prime 2-acre industrial plot in Bhiwani, Haryana

Advanced biomass processing and pelletizing machinery

Streamlined workflows and automated material handling

Post-expansion annual capacity targeted at 86,000 tons

The husk material is being unloaded into the raw material shed

Raw material storage shed

Finished pellets under production

Changing raw material in the pellet machinery

Changing the raw material in the pellet machinery

Biomass briquettes

Biomass pellets

Our Process

The production process begins by sourcing agricultural and forestry waste like rice husk and sawdust, which is then ground, dried, and compressed into uniform pellets or briquettes.

Biomass pellet production process diagram

01

Chipping

This entails processing of the wood to ensure the required size, generally below 6 mm.

02

Screening

Raw materials are screened to remove metals, stones, and other impurities before production.

03

Drying

A drum dryer helps raw materials reach the right moisture level for efficient pellet mill operation.

04

Pelletizing

Prepared material is pressed through the die hole under high pressure for proper pellet formation.

05

Cooling

Hot pellets are cooled to harden and strengthen them using air cooling.

06

Packaging

Finished pellets are packaged for protection and convenience during transport and distribution.

07

Storage & Distribution

Pellets are stored in dry conditions and distributed in bulk through trucks and other vehicles.

Raw Materials

Agricultural and forestry waste like rice husk, sawdust, and bagasse are key raw materials used to produce eco-friendly briquettes and pellets.

GCV 3400-3600 kcal/kg

Sugar Cane

Used as biomass feedstock for fuel production and blended energy output.

GCV 3600-3800 kcal/kg

Woods

Wood-based inputs support dense pellets with stable heat performance.

GCV 3800-4000 kcal/kg

Ground Nut Shell

Higher-energy agricultural residue with strong calorific potential.

GCV 3600-3800 kcal/kg

Branch

Trimmed woody biomass processed into uniform pellet feedstock.

GCV 3600-3800 kcal/kg

Stalks

Crop residue feedstock suitable for sustainable pellet and briquette manufacturing.

GCV 3400-3700 kcal/kg

Parali / Rice Straw

Important agricultural residue that can be redirected from burning into productive energy use.

GCV 3400-3600 kcal/kg

Rice Husk

Widely available agricultural waste converted into eco-friendly industrial fuel.

GCV 3600-3800 kcal/kg

Bale

Compacted crop residue used for feedstock transport and plant intake efficiency.

GCV 3400-3700 kcal/kg

Grass

Supplementary biomass input for broad sourcing flexibility.

Finished Product

Sach Bio Power’s finished product line uses the current site’s product imagery and core performance references in a cleaner professional layout.

Corn Straw Pellet

Clean-burning biomass fuel produced from corn stalk residue.

Rice Straw Pellet

High-energy pellets produced from rice residue biomass.

Cotton Straw Pellet

Sustainable fuel produced from cotton plant waste.

Mustard Husk Briquettes

Compressed biomass fuel for dependable heat generation.

Ground Nut Shell Pellet

Dense pellets designed for strong heat output and stable combustion.

Branch Pellet

Solid fuel made from trimmed branch biomass.

Wood Sawdust Pellet

Low-ash, high-efficiency wood fuel pellet option.

Standard Pellet Specs

Dimensions 6-20 mm cylindrical, GCV 3400-4500, moisture 4-12%, ash 2-10%, sulphur 0-5%.